Automated Storage Retrieval Racking System

Product Description

Product Description

Originating in the 1960s, this system has now become a core equipment in the field of modern high-density and high-efficiency warehousing and logistics.
Core Components

1. High-Density Racking: Tall, narrow-aisle structures that maximize the use of vertical space (usually up to 20-30 meters and above).
2. Storage & Retrieval Machines (SRMs)/Stacker Cranes: Used for unit load storage and retrieval; including mini stacker cranes, shuttles for totes/cartons, etc.
3. Conveyor/Automated Guided Vehicle (AGV) System: Responsible for the inbound/outbound transfer of goods between docks, workstations and SRM pick-up points.
4. Warehouse Control System (WCS) + Warehouse Management System (WMS): WCS is responsible for real-time motion control of equipment; WMS is responsible for inventory data management, order processing and system optimization.
5. Sensing & Identification System: Including barcode/RFID scanners, dimension/weight detection equipment, safety sensors, etc.

Key Advantages

- High Space Utilization: Through vertical expansion, it can reduce the floor area by 30%-70%; the narrow-aisle or aisle-less design increases the storage density by 3-5 times compared with traditional warehouses.

- Labour Cost Savings: Reduces manual picking and handling work, lowering labor input and the risk of work-related injuries.

- High Accuracy and Throughput: The inventory accuracy can reach more than 99.99%; even during peak periods, it can maintain a stable operation cycle. 

- Real-Time Inventory Management: The integrated WMS provides real-time inventory data, helping to better conduct demand forecasting and order fulfillment.

Typical Workflow

1. After inbound goods are scanned and measured, the WMS assigns a storage location.

2.Conveyors/AGVs deliver the goods to the SRM's pick-up station.

4. The SRM moves vertically and horizontally to the target rack position to complete the goods storage.

6. After an outbound order is issued, the WMS locates the goods position; the SRM retrieves the goods and sends them to the shipping area or sorting area via the outbound conveyor/AGV.

Considerations for Implementation

- High upfront investment and a long return on investment (ROI) period.

- Standardized packaging (pallets/totes) is required, and the goods flow needs to be stable.

- Integration with existing Enterprise Resource Planning (ERP)/WMS systems is required.

- Regular maintenance of mechanical and control components is required.

As a professional in the field of logistics equipment export, you may often encounter customer inquiries about configuring AS/RS systems according to their specific throughput/space constraints — customizing the system type (unit-type, mini-load type, shuttle-based type), rack height, SRM speed and WMS integration solution is the key to providing a cost-effective solution."            

Automated Storage and Retrieval System AS/WS Racking Systems

AS/WS Racking Systems are the core storage structures of automated warehouses. Composed of high-rise steel structural racks + stackers/cranes + conveyor systems + WMS/WCS control systems, they expand storage space vertically to realize automated access, digital management, and unmanned operations. They are the standard configuration for modern factories and logistics centers to reduce costs and increase efficiency.
Core Product Types & Application Scenarios
1. Pallet AS/RS (Stacker Crane System)
- Suitable for: Full-pallet bulk goods, heavy materials, finished/raw materials in manufacturing
- Features: Height up to 10–40m, Load capacity 1–5 tons per pallet, Flexible FIFO/FILO modes
- Typical Industries: Automotive parts, home appliances, machinery manufacturing, 3C electronics, chemical raw materials
2. Shuttle Car System
- Suitable for: High-density storage, large-volume few-SKU goods, cold storage
- Features: Space utilization increased by 60%–200%, Narrow aisle design, Stable operation in low temperature
- Typical Industries: Food & beverage, fresh cold chain, grain & oil, FMCG warehousing
3. Mini-load System (Bin Storage)
- Suitable for: Small parts/accessories, Multi-SKU goods, Goods-to-person picking
- Features: High speed & precision, Visual inventory, Strict batch/expiry date management
- Typical Industries: Pharmaceutical distribution, e-commerce sorting, electronic components, auto parts
4. Customized Special Racking
- Explosion-proof: For hazardous chemicals storage
- Corrosion-resistant/Low-temperature resistant: For cold storage & pharmaceutical warehouses
- Extra-long/special-shaped items: Pipes, profiles, automotive beams, PV modules

Product Name	Automated Storage and Retrieval System (AS/RS)
Basic Components	Racking system, stacker system, conveyor system, management and controlling system
Size	Customized size
Material	Steel, cold-rolled steel
Color	RAL system (blue , grey , orange or customized)
Surface Treatment	Powder coating
Usage	Warehouse rack, Industrial
Delivery Time	According to the project
Core Product Types & Application Scenarios	1. Pallet AS/RS (Stacker Crane System) - Suitable for: Full-pallet bulk goods, heavy materials, finished/raw materials in manufacturing - Features: Height up to 10–40m, Load capacity 1–5 tons per pallet, Flexible FIFO/FILO modes - Typical Industries: Automotive parts, home appliances, machinery manufacturing, 3C electronics, chemical raw materials
	2. Shuttle Car System - Suitable for: High-density storage, large-volume few-SKU goods, cold storage - Features: Space utilization increased by 60%–200%, Narrow aisle design, Stable operation in low temperature - Typical Industries: Food & beverage, fresh cold chain, grain & oil, FMCG warehousing
	3. Mini-load System (Bin Storage) - Suitable for: Small parts/accessories, Multi-SKU goods, Goods-to-person picking - Features: High speed & precision, Visual inventory, Strict batch/expiry date management - Typical Industries: Pharmaceutical distribution, e-commerce sorting, electronic components, auto parts
	4. Customized Special Racking - Explosion-proof: For hazardous chemicals storage - Corrosion-resistant/Low-temperature resistant: For cold storage & pharmaceutical warehouses - Extra-long/special-shaped items: Pipes, profiles, automotive beams, PV modules
Industry Application Solutions	1. Automotive Manufacturing - Application: JIT feeding for parts, Final assembly/finished product storage - Value: Lane utilization ≥90%, Supply response speed increased by 40%, Zero production downtime
	2. Pharmaceutical & Medical Devices (GSP Compliance) - Application: Constant temperature storage & traceability of medicines, vaccines, supplies - Value: Batch/expiry alert, Real-time temperature & humidity monitoring, Stocktaking efficiency increased by 5x, Damage rate <0.1%
	3. E-commerce/Express/3PL - Application: Peak season handling, Massive SKUs, High-speed sorting - Value: Picking efficiency increased by 3–5x, 24/7 unmanned operations, 100,000+ orders processed daily
	4. New Energy/Electronics - Application: Battery, module, chip, precision component storage - Value: Anti-static/explosion-proof customization, Precise traceability, 99.95% accuracy, 25%+ storage density improvement
	5. Food/Cold Chain/FMCG - Application: Room temperature/low temperature storage, Shelf life management - Value: Stable operation at -25℃, 20% less cold loss, 30% shorter inventory cycle
	6. Tobacco/Alcohol/High-end Manufacturing - Application: Intelligent finished product warehouse, Packaging material warehouse - Value: Digital twin, Intelligent scheduling, 5x improvement in access efficiency
Core Selling Points (For Promotion)	- Double the Space: Utilize vertical space to increase storage capacity by 3–6 times on the same footprint - Efficiency Surge: Automated access, 3–10x improvement in inbound/outbound efficiency - Cost Reduction: Cut labor by 50%+, Lower land, energy, and damage costs - Transparent Management: End-to-end digitalization with WMS/WCS, Real-time inventory inquiry, Full traceability - Safety & Compliance: Meet GSP, explosion-proof, corrosion-resistant, and food-grade industry standards - Flexible Expansion: Modular design, On-demand expansion for business growth
Selection Guide (One-click Matching)	- Full-pallet heavy loads → Pallet Stacker AS/RS - High-density cold storage → Shuttle Car System - Multi-SKU small items → Mini-load System - Special-shaped/extra-long items → Customized Cantilever/Racking - Warehouse Renovation → AGV Flexible System

Company Profile

Strong Financial Backing: Registered capital of RMB 20.5 million and total investment exceeding RMB 20 million, providing dual guarantees of production scale and financial strength for worry-free cooperation.

Fully Automated Production: Equipped with advanced equipment including automatic stamping lines, CNC bending machines and fully automatic spray coating lines. A complete production chain ensures product precision, strength and durability.

Top-tier Quality Control: Adopts high-quality Q235/Q355 cold-rolled steel, holds ISO certification, and undergoes intelligent quality inspection + multi-dimensional tests (load-bearing / corrosion resistance / dimensional accuracy) with a 99.8% qualification rate and 10-year service life guarantee.

Patented Technology Support: Backed by multiple patented technologies, the core structure and processes are more innovative, delivering superior product performance.

High Customization Capacity: Customizable in size, load capacity, color and structure to adapt to various warehouse spaces and usage scenarios, meeting personalized needs.

Efficient Delivery System: Optimized production process enables rapid mass production within 7–25 days. Supports small trial orders and large-volume orders, with worldwide direct shipping by sea, air and land.

End-to-end Considerate Service: Provides detailed installation drawings + online guidance, free replacement for damaged or missing parts, and one-stop coverage of pre-sales consultation, in-sales follow-up and after-sales support.

Certifications

Packaging & Shipping

1. Packaging Standard 
All racking components are neatly arranged on export pallets, separated by cardboard or composite strips to avoid scratch and collision. The goods are firmly strapped with plastic steel belt or steel belt, and fully wrapped with stretch film for dustproof, waterproof and moisture-proof protection. Each package is clearly labeled with part number, description, quantity and shipping mark for easy identification.
2. Loading & Fixation
Goods are stacked stably with balanced center of gravity. Standard export pallets are used for unified loading to ensure safety during container transportation and handling. All packages are tightly fixed to prevent sliding, tilting or damage during long-distance transit.
3. Transportation Method 
We support global transportation by sea, air and land, including FCL and LCL. Cooperated with reliable international logistics companies, we provide stable cycle, high security and full-process tracking service to meet customers' demand for urgent or bulk delivery.
4. Customs & Documentation
Complete commercial invoice, packing list, bill of lading and other customs clearance documents are provided. Professional team assists with declaration and delivery procedures to ensure smooth customs clearance worldwide.
5. Quality & Safety Guarantee
Full inspection before packaging and shipment to ensure no defective parts. In case of transportation damage or missing parts, we will arrange free replacement at the first time to protect customer interests.